The Approach

One Platform.

Four Tiers. Every Part IP-Owned.

Kokasa designs and builds the electro-mechanical and electrohydraulic subsystems that translate electronic commands into precise physical motion — across four tiers, from foundational modules that sit inside other engineers' systems to integrated motion subsystems we ship as complete units, and finally to AI-led smart systems where physical engineering meets physical AI. Each tier reuses the IP of the one below it.

Exploded view technical drawing of an electro-hydraulic actuator
Tier 01

Core Modules

The foundational parts that go inside other engineers' systems — switches, sensors, valves, and motors built to MIL-STD reliability.

Servo Drives & Controls

Closed-loop motion control · multi-axis · CAN/EtherCAT

Direct Drive Torque Motors

Frameless · high-torque-density · zero backlash

EH Servo Valves

Two-stage flapper-nozzle · ±3% linearity · 210 bar

Position Sensors

LVDT/RVDT · contactless · MIL-grade housings

Micro & Reed SwitchesIn Production

Hermetic · 10⁶ cycles · MIL-S-8805 qualified

RPM / Vibration / ThermochipIn Production

Engine-grade · high-temp · isolated signal chain

Speed & Pressure SensorsIn Production

Inductive / piezoresistive · 4-20 mA & CAN

DWG · KSA-T01-PSRREV 01 · CLASSIFICATION: INTERNAL
Isometric cutaway technical drawing of the aerospace pressure transducer
VIEW · ISOMETRIC CUTAWAY · 3/4NTS — NOT TO SCALE
Component · In Production

Aerospace Pressure Transducer

MIL-grade pressure sensing for engine and hydraulic systems.

A compact piezoresistive pressure transducer designed for aerospace and defence platforms. The stainless-steel diaphragm and oil-filled sensing cavity deliver vibration-tolerant, high-cycle measurement of engine oil, fuel, and hydraulic line pressures. Routed through a MIL-DTL-38999 circular connector for harsh-environment integration. Designed and qualified by Kokasa as a drop-in replacement for foreign-import transducers across fighter engines, helicopter transmissions, and armoured vehicle hydraulics.

0–400 BAR RANGE · MIL-SPEC QUALIFIED · 30–40 YR LIFECYCLE DEMAND
Specifications
DESIGNATIONPIEZORESISTIVE / STAINLESS DIAPHRAGM
RANGE0–400 BAR
CONNECTORMIL-DTL-38999
STATUSIN PRODUCTION
Tier 02

Subsystems

Functional assemblies — actuators, sensor packages, and power units — designed once, deployed across sectors.

EMA/EHA Family (Rotary & Linear)

Up to 50 kN · BLDC · integrated electronics

Health Monitoring Systems

Vibration + thermal + acoustic · onboard analytics

Gimbal Stabilisation

2/3-axis · sub-100 µrad · payload up to 12 kg

Payload Mechanism Modules

Deployment · separation · release sequencing

Wind Pitch Actuators

Megawatt-class turbines · IP67 · 20-yr design life

Steam/Gas Valve Actuation

Process automation · SIL 2/3 · fail-safe

EH BoosterIn Production

Hydraulic force-multiplier · flight-control class

Ignition UnitIn Production

Engine ignition exciter · high-energy · DO-160 grade

DWG · KSA-T02-EHBREV 01 · CLASSIFICATION: INTERNAL
Isometric cutaway technical drawing of the Electro-Hydraulic Booster
VIEW · ISOMETRIC CUTAWAY · 3/4NTS — NOT TO SCALE
Flagship · In Development

Electro-Hydraulic Booster (EHB)

The pressure amplifier that lets electronic signals drive heavy hydraulic loads.

An EHB takes a small mechanical or electronic command and amplifies it into the hydraulic pressure needed to move flight-critical control surfaces, fuel valves, and engine actuators. It's one of the highest-import components in Indian aviation today. Kokasa's EHB programme is in active development for a fighter-engine indigenisation pipeline — a single product with a multi-decade demand profile.

USED IN · AL-31FP ENGINE · FOREIGN-IMPORT REPLACEMENT · D&D PHASE
Specifications
FUNCTIONHYDRAULIC PRESSURE AMPLIFICATION
INPUTELECTRO-MECHANICAL COMMAND
PROGRAMMEAL-31FP ENGINE
STATUSD&D PHASE
Tier 03

Integrated Motion Systems

Complete subsystems Kokasa ships as line-replaceable units — Flight Control Actuation, Turret Stabilisation, Thrust Vector Control, and full engine-subsystem stacks.

Flight Control Actuation System

Primary & secondary · triplex redundant

Missile Fin Control Module

High-bandwidth · ruggedised · short-duration burst

Thrust Vector Control (EH/EHA)

Gimbal & nozzle steering · launch-vehicle grade

Turret Stabilization System

Land platforms · 2-axis · meter-on-the-move

EO Stabilized Gimbal

Day/night payload · INS-aided · sub-mrad

Aircraft Utility Actuation

Doors · landing-gear · weapon-bay sequencing

DWG · KSA-T03-TURRETREV 01 · CLASSIFICATION: INTERNAL
Isometric cutaway technical drawing of the T-90 turret stabilization system
VIEW · ISOMETRIC CUTAWAY · 3/4NTS — NOT TO SCALE
Active Programme · Defence Land Systems

T-90 Turret Stabilization System

Integrated motion system for India's frontline main battle tank.

The T-90's turret stabilization system keeps the main gun on target while the hull manoeuvres at speed. Its full electromechanical stack — slewing bearing, dual-axis gyroscope cluster, azimuth and elevation actuators, hydraulic recoil dampers, and gun cradle — is being indigenised by Kokasa as a single integrated motion subsystem. Engineered once, qualified once, deployable to T-90, T-72, and future Indian armour platforms.

1 INTEGRATED SUBSYSTEM · 360° AZIMUTH · 30–40 YR LIFECYCLE DEMAND
Specifications
PROGRAMMET-90 TURRET STABILIZATION INDIGENISATION
SUBSYSTEMINTEGRATED ELECTROMECHANICAL STACK
PLATFORMT-90 (ALSO T-72, FUTURE INDIAN ARMOUR)
LIFECYCLE30–40 YEARS
Tier 04

Smart Systems

AI-led integrated systems — a level above integrated subsystems. Our integrated systems, made smarter.

Built-in Health Monitoring

Predictive subsystem failure detection · onboard analytics

Predictive Maintenance

Triggered by real-world wear patterns · fleet-wide telemetry

Autonomous Subsystem Control

On-edge decision-making · closed-loop adaptive response

Physical AI Layer

Actuator-aware intelligence · cross-subsystem coordination

DWG · KSA-T04-SMARTREV 01 · CLASSIFICATION: INTERNAL
VIEW · ISOMETRIC CUTAWAY · 3/4NTS — NOT TO SCALE
In Development · Coming to Production

Intelligent Integrated Systems

Where physical engineering meets physical AI.

When Kokasa designs both the actuators and the integrated subsystem, we can layer intelligence on top — built-in health monitoring that predicts subsystem failures, predictive maintenance triggered by real-world wear patterns, and autonomous decision-making at the subsystem level. This is where physical engineering meets physical AI.

STATUS · IN DEVELOPMENT · NO LIVE PRODUCT SHOWCASED YET
Specifications
ARCHITECTUREACTUATOR + SUBSYSTEM + AI LAYER
CAPABILITYHEALTH MONITORING · PREDICTIVE MAINTENANCE
AUTONOMYSUBSYSTEM-LEVEL DECISION-MAKING
STATUSIN DEVELOPMENT
Engineered To
MIL-STDDO-160MIL-DTLAS9100 ALIGNEDIEC 61508 ALIGNED

Programme-specific qualification cycles ongoing. Organisational certifications in progress: DGAQA DOA · AS9100D.

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